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Cargill, INC. Boiler Access Stair and Platform

Location Eddyville, IOWA

Year 2022

Key Project Details
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Project Area:1500 Sq Ft

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Key Project Details
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Project Area:1500 Sq Ft

Architect:NA

Engineer:NA

Contractor(S):NA

Owner:Winger Contracting Company

Trades Covered:Steel elements 3D Model, Bill of Material, 2D Assembly and Fabrication Drawings, Clash Coordination & Clash report

LOD:400

Software:Tekla 2020, Navisworks 2020 & Microsoft Excel

Verticals:  Engineering Firms

Boiler access stair platform_feature image

Cargill, INC. Boiler Access Stair and Platform project included the structural steel platform spanning an area of 1500 square feet. In Eddyville, IOWA, the client supplied the steel element fabrication specifications essential for erecting the platform structure. The primary aim of the project was to establish an elevated platform that would facilitate entry to the factory’s boiler equipment.

Key Project Details

Project Area:1500 Sq Ft

Architect:NA

Engineer:NA

Contractor(s):NA

Owner:Winger Contracting Company

LOD:400

Trades Covered:Steel elements 3D Model, Bill of Material, 2D Assembly and Fabrication Drawings, Clash Coordination & Clash report

Software:Tekla 2020, Navisworks 2020 & Microsoft Excel

Verticals:  Engineering Firms

Pinnacle's Scope of Work:

 

  • Pinnacle was responsible for creating 3D Models and extracting quantities of the elements.
  • Providing the Fab
  • Finding any possible issues that might arise during construction.
  • Providing the IFC file for the client’s review.
  • Providing the KSS file and the DXF file for the part drawings.
  • Providing NC files for all plates (Connection plate, Gusset plate, Base plate) to be used in the structure.

 

Challenges

 

Challenge 1: Fixing the Gusset plate connection:

 

Fixing the Gusset plate connection: In the structural document, we only had a general detail of the Gusset plate connection which was completely different from the connection that was needed in our model. We had multiple HSS bracing that was connecting with the column, and all of these had to be connected with a single gusset plate.

 

Solution: Fixing the Gusset plate connection:

 

Fixing the Gusset plate connection: In the structural document, we only had a general detail of the Gusset plate connection which was completely different from the connection that was needed in our model. We had multiple HSS bracing that was connecting with the column, and all of these had to be connected with a single gusset plate.



                                         Cargill bilier access image 1                             




Challenge 2: Fixing the trade and riser in the steel stair section:

 

Another big challenge was to model the stair and fix the trade and riser dimension. The detail provided for the stair was followed but we figured that the horizontal length of the stair needs to be revised so that the stair can be placed perfectly.

 

Solution: Fixing the Gusset plate connection:

 

Our team calculated the exact length by which the stair needs to be increased for the stringer to be placed correctly. The changes were accepted and the structural design was updated.

 

 

Pinnacle’s Value Addition:

  • Pinnacle was responsible for creating 3D Models and extracting quantities of the elements.
  • Providing the Fab
  • Finding any possible issues that might arise during construction.
  • Providing the IFC file for the client’s review.
  • Providing the KSS file and the DXF file for the part drawings.
  • Providing NC files for all plates (Connection plate, Gusset plate, Base plate) to be used in the structure.

 

 

Shop Drawing

 

Cargill bilier access image 3

 

 

 

Pinnacle’s Output:

 

 

1. Concrete 3D Model

 

 

Concrete 3D Model

 

 

 

2. Beam Assembly BOQ:

 

 

Cargill bilier access image 5

 

 

 

3. Erection Drawings:

 

Cargill bilier access image 8                                              Cargill bilier access image 6              

 

 

Cargill bilier access image 7

 

 

 

4. Connection Detail Drawings:

 

Cargill bilier access image 9

 

 

 

5. Stringer Assembly Drawings:

 

 

Cargill bilier access image 11

 

 

 

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